Electronics Engineering & PCBA

PCB Design, Manufacturing & Turnkey PCBA Services

From hardware development and PCB layout to PCB fabrication, component sourcing, in-house SMT assembly and prototype production, Excel Circuit helps engineering teams bring electronic products from concept to production.

Engineering Support · PCB Fabrication · In-House SMT · Component Sourcing

PCB schematic engineering for custom electronics development01Schematic Engineering
PCB layout engineering02PCB Layout
Assembled PCBA production03Assembled PCBA

Engineering and Manufacturing Support Under One Project Team

In-House PCB Design Engineers

Technical support for schematic design, PCB layout and complex board-level engineering.

Qualified PCB Manufacturing Resources

PCB fabrication support for prototype, low-volume and production requirements.

In-House SMT Assembly

Our own SMT production capability for prototype and production assembly.

Component Sourcing Support

BOM sourcing, alternative-part support and coordinated component procurement.

Prototype to Production

Support from early-stage engineering through assembled prototype and production delivery.

Core Services

Integrated PCB Engineering and Manufacturing Services

Whether you already have production-ready Gerber files or need engineering support from the schematic stage, Excel Circuit can support your project through design, fabrication, sourcing, assembly and testing.

Engineering

PCB Design

Schematic design, PCB layout and engineering support for high-speed, HDI, RF, FPGA, power and mixed-signal electronics.

  • Schematic Design
  • PCB Layout
  • High-Speed Routing
  • HDI & BGA Fanout
  • RF PCB Design
  • FPGA & Embedded
  • Power Electronics
  • DFM / DFA Review
Explore PCB Design
Fabrication

PCB Manufacturing

Reliable PCB fabrication for prototypes and production, including multilayer, HDI, RF, rigid-flex, heavy copper and controlled-impedance boards.

  • Multilayer PCB
  • HDI PCB
  • RF / High Frequency
  • Rigid-Flex PCB
  • Heavy Copper
  • Controlled Impedance
  • Prototype & Production
  • Engineering Review
Explore PCB Manufacturing
Assembly

Turnkey PCBA

Component sourcing, in-house SMT assembly, inspection, testing and complete prototype or production support.

  • Component Sourcing
  • In-House SMT
  • Prototype Assembly
  • Low-Volume Production
  • AOI / X-Ray as Required
  • Manual Assembly
  • Testing
  • Prototype Support
Explore Turnkey PCBA
Project Workflow

From Concept to Production

Integrated engineering, PCB manufacturing, component sourcing, in-house SMT assembly and production support from prototype through production.

01

Concept & Requirements

Define technical requirements, interfaces, performance targets and production goals.

02

Hardware Architecture

Select the system architecture, major ICs, interfaces, power strategy and key components.

03

Schematic Design

Develop and review the circuit design before layout.

04

PCB Layout

Complete stackup planning, placement, routing, impedance control and design-rule verification.

05

PCB Manufacturing

Coordinate fabrication for the required board technology, material, tolerance and quantity.

06

Component Sourcing

Procure BOM components and support approved alternatives when necessary.

07

In-House SMT Assembly

Assemble boards using our in-house SMT production capability.

08

Inspection, Testing & Delivery

Complete inspection, functional verification, debugging support and prototype or production delivery.

One engineering partner throughout the complete product development cycle.

PCB Manufacturing

PCB Manufacturing for Prototype and Production

Excel Circuit provides PCB manufacturing services across a broad range of technologies. Fabrication resources are selected according to project technology, material, volume and quality requirements, while engineering review, manufacturing coordination and delivery are managed by our team.

Technical Capability Highlights

  • Multilayer stackups
  • Blind / buried vias
  • Microvias
  • Fine-pitch BGA support
  • Controlled impedance
  • Common surface finishes
  • Heavy copper options
  • Electrical testing
Excel Circuit in-house SMT assembly production line
Assembly Capability

In-House SMT Assembly

Our in-house SMT assembly capability gives us direct control over assembly quality, process coordination, inspection and production scheduling for prototype and production PCBA projects.

  • SMT Assembly
  • Fine-Pitch Components
  • BGA / QFN / LGA
  • Pick & Place
  • Reflow Soldering
  • SPI where available
  • AOI Inspection
  • X-Ray where available
  • Manual Assembly
  • Functional Testing

By combining PCB design, component sourcing and assembly support under one project team, engineering issues can be identified earlier and communicated more efficiently.

Explore SMT Assembly
Supply Chain

Component Sourcing & BOM Support

We support BOM procurement for prototype and production projects, helping customers consolidate component sourcing with PCB fabrication and assembly.

  • BOM Review
  • Component Procurement
  • Traceable Supply Support
  • Alternative Part Evaluation
  • Obsolescence Support
  • Shortage Coordination
  • Consigned or Turnkey Components
  • Prototype & Production Procurement
Industries

Engineering Support Across Multiple Industries

Our role varies by project—from PCB layout support to complete hardware development, fabrication, sourcing and assembled prototype delivery.

01

Industrial Electronics

02

IoT & Connected Devices

03

Communications

04

Automotive Electronics

05

Medical & Instrumentation

06

Robotics & Automation

07

Power Electronics

08

Consumer Electronics

Why Excel Circuit

Why Engineering Teams Work With Excel Circuit

Engineering-Led Support

Projects are supported by engineers who understand schematic design, PCB layout and manufacturing requirements.

Design-to-Manufacturing Continuity

Design decisions are reviewed with downstream fabrication and assembly requirements in mind.

Flexible PCB Manufacturing

Fabrication technologies are matched with qualified resources according to project requirements.

In-House SMT Capability

Assembly is supported by our own SMT production capability.

Integrated Component Sourcing

PCB, BOM and assembly coordination can be managed through one project team.

Prototype to Production

Support is available from early engineering stages through prototype and production.

Quality & Engineering Control

Quality Begins Before Production

Quality is not limited to final inspection. Our process emphasizes engineering review, manufacturability, component verification, assembly control and appropriate testing before delivery.

Design ReviewDFM / DFAFabrication ReviewIncoming Material ControlSMT Process ControlInspectionFunctional TestingFinal Release
Case Studies

Engineering Projects & PCB Case Studies

See how engineering, PCB fabrication, component sourcing and assembly work together in real projects.

Industrial Electronics

Industrial Control Board Development

Requirements, circuit architecture, PCB engineering, fabrication and prototype verification for an industrial control platform.

View Project Case Study
Automotive Electronics

Automotive Control Module Development

Protection, mixed-signal layout, component planning, assembly coordination and validation.

View Project Case Study
Measurement Systems

Data Acquisition System Development

Analog and digital architecture, layout, PCBA build support and functional signal testing.

View Project Case Study
Resources

PCB Engineering Knowledge Center

Technical articles covering PCB layout, high-speed design, HDI, RF, FPGA, power integrity, signal integrity and manufacturing considerations.

High-Speed Design

High-Speed PCB Design Guidelines

Routing, impedance, return-path and interface decisions for reliable high-speed hardware.

Explore Topic
HDI Engineering

HDI PCB Design

Microvias, stackups, BGA fanout and routing strategies for dense electronic systems.

Read Technical Guide
RF Engineering

RF PCB Layout

Materials, transmission lines, grounding and production considerations for RF boards.

Read Technical Guide
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