Fast SMT
● Monthly placement capacity: up to 500 million pieces. Mounting component size: CHIP 01005 (English) ~ 100*90*21mmIC. SMT workshop 0201 SMT components, 0.2MM BGA placement capabilities and quality control capabilities are very mature. There is a mature lead-free soldering process technology.
● Service items: professionally provide overall PCBA electronic manufacturing services, including one-stop services from upstream electronic component procurement to PCB production and processing, SMT patch, DIP plug-in, PCBA testing, and finished product assembly. Free steel network fee, no start-up fee, engineering fee, OEM material, SMT proofing materials are delivered 24 hours, and 8 hours expedited!
Fast SMT advantages
SMT capacity
- 30 high-speed SMT production lines, one production line has a daily placement capacity of 2.4 million pieces, The monthly comprehensive placement capacity of the workshop reaches 500 million pieces.
- Strong capacity and planning coordination ability, able to comprehensively respond to various urgent orders and peak orders, Yamaha YSM20 1+1 line body picks on the same day, night shift SMT patch, assembly on the second day, and delivery on the third day. The current production capacity still has 30% rich production capacity.
SMT workshop equipment
- 30 SMT production lines, all composed of YAMAHA YSM20, Panasonic NPM-D3 and other world-leading high-speed placement equipment, the equipment throwing rate is controlled within five ten thousandths;
- Mounting component size: CHIP 01005 (English) ~ 100*90*21mmIC;
- Placement accuracy: ±0.035mm (repeat positioning accuracy ±0.025mm) Cpk≧1.0 (3σ);
- SMT workshop 01005 SMT components, 0.2MM BGA placement capabilities and quality control capabilities are very mature.
SMT quality control
- The company strictly implements the IPC-A-610 quality control standard. In order to better control the quality of the product’s chip soldering, it is equipped with three-dimensional solder paste inspection equipment (3D SPI), automatic optical inspection equipment (AOI), X-ray A complete set of SMT process quality control equipment such as detectors and high-definition microscopes.
- Each SMT production line is equipped with a fully automatic optical inspection instrument (AOI), which can detect device deviation, less tin, short circuit, pollution, missing parts, skew, tombstone, side standing, overturned parts, wrong parts, and damage after welding. , Float, Polarity, Welding, Welding, Overflowing, Tin Hole, Pin Not Out, etc
Process Capability
There are 30 SMT patch production lines, equipped with new imported Yamaha YSM20, Panasonic imported placement machines, German ESA selective wave soldering, automatic solder paste printing machine, ten temperature zone reflow oven, AOI, X-ray, SPI and other high-end Equipment, SMT production capacity is 31.5 million solder joints/day, especially good at high-precision, high-complex veneers, and has actual performance of producing super-complex veneers with 40,000+ solder joints
| SMT capacity | 31.5 million solder joints/day |
| SMT production line | 30 line |
| Attrition rate | RC rate 0.3% |
| IC type on throwaway | |
| Board type | POP/FR4/FPC/rigid-flex board /metal base board |
| The smallest footprint | 01005 Chip/0.35 Pitch BGA |
| Minimum device accuracy | ±0.04mm |
| IC type SMT accuracy | ±0.03mm |
| PCB size | 50*50mm - 900*600mm |
| PCB thickness | 0.3 - 6.5mm |
Production Equipment
SMT patch factory planning: the new plant is equipped with central air conditioning, air shower room, anti-static treatment, constant temperature and humidity warehouse, etc.; equipped with new imported Yamaha, Panasonic, automatic solder paste printers, ten-temperature zone reflow oven, wave soldering , AOI/SPI/XRAY/smart first piece tester
